The Growing Demand of Wire Cut EDM for Micro-Precision Manufacturing

Industries like die & mould, aerospace, medical, automotive, and electronics are under pressure to deliver faster, with greater precision, and zero rework, seeking top CNC Wire Cut EDM (Electrical Discharge machining)

From complex taper profiles to ultra-fine surface finishes, the need for automated, highly accurate, and cost-effective machining solutions has never been higher.

However, many manufacturers still rely on outdated EDM machines that:

• Struggle with taper and finish precision

• Require frequent manual wire threading

• Lack of automation for 24/7 operation

• Generate high rework and delay costs

EX40 – Engineered for the New Age of Manufacturing

The EX40 Wire Cut EDM (Electrical Discharge Machining) machine is purpose-built for industries that demand reliable accuracy, minimal human intervention, and flawless finish quality.

Here’s how it addresses common pain points:

Smart CNC Controller with Real-Time Monitoring

• DXF file import & on-board CAM

• Touchscreen operation with intuitive UI

• Remote diagnostics & software updates

Result: Quicker setups, less programming hassle

Auto Wire Threading (AWT) System

• Fully automated wire threading and re-threading

• Works submerged and supports fine wires

Result: Zero downtime during breakage, ideal for unattended operations

Precision & Versatility in Cutting

• ±22° taper cutting at 80 mm height

• Surface finish up to Ra ≤ 0.49 µm

Result: Delivers intricate, high-finish components in one go

Low Consumption, High Return

• Energy-efficient servo motor drive

• Optimized discharge circuit reduces wire wear

Result: Lower operating cost for high-volume industries

The EX40 Advantage for Your Industry

Industries already leveraging the EX40 (Wire Cut EDM) are experiencing:

• Faster lead times

• Reduced dependency on skilled operators

• Increased machine uptime

• Significant cost savings in material & labor

Ideal For:

• Die & Mould Manufacturers – For cavity and core precision

• Aerospace & Defence – For tapered slots and thin-wall components

• Medical Device Machining – For micro features and burr-free edges

• Job Shops & Toolrooms – For quick turnaround and low setup time

• Automotive Precision Parts – For small-batch, high-accuracy tooling

Ready to make the call?

EX40 doesn’t just keep up with demand—it gets you ahead of it.

Let your machines work smarter.

Let your production be precise.

Let your business grow with EX40.

Connect with us to schedule a live demo or request a quote.